STRATOS & AXON-Servo
Aluminum Extrusion Bending
Precision roll bending redefined for high-end aluminum profiles.
CNC Aluminum Roll Bending | 0.01mm Position Accuracy. Integrated laser radius measurement auto-correction and zero-damage tooling for perfect curves.
About
STRATOS & AXON-Servo
Profile Bending Machine
Every STRATOS & AXON-Servo Profile Bending Machine is not only a masterpiece of precision engineering but also a high-efficiency productivity tool tailored to your specific needs. Addressing the rigorous demands of high-end aluminum profile processing for accuracy and surface protection, our team of technical experts is dedicated to providing comprehensive “turnkey” support—from initial project consultation and custom tooling to production workflow optimization.
Leveraging a high-precision all-servo drive system, integrated with advanced CNC 3D simulation and laser real-time measurement correction, we transform complex DXF and STEP designs into high-precision workpieces for large-scale replication. No matter how intricate the aluminum extrusion cross-section, we deliver the ideal roll bending solution, where superior quality meets peak efficiency.
AXON-Servo 12 Profile Bending Machine
The compact yet powerful AXON-Servo 12 profile bending machine is ideal for bending small aluminum profiles—such as LED lighting frames—in restricted workspaces. Thanks to its high-precision servo control, it masters complex S-shapes and extremely tight radii with absolute process reliability.
AXON-Servo 15 Profile Bending Machine
Reinforced CNC Aluminum Bending | 15-Ton Thrust & Triple-Servo Torque with optional integrated laser radius measurement auto-correction. Master complex multi-radius Window Frame Profile bending with perfect consistency for architectural extrusions.
AXON-Servo 25 Profile Bending Machine
Heavy-Duty CNC Aluminum Bending | 25-Ton High-Thrust & Triple-Servo Torque with optional IPC, Laser Radius Measurement, and 3D/Z-Axis bending. Master complex Architectural Facades, high-strength Automotive Bumper Beams, and Aluminum Frames for Flexible Chain Conveyors with 0.01mm precision for large-scale industrial extrusions.
STRATOS 30 Profile Bending Machine
30T high-precision servo-hydraulic system with triple-axis independent servo-driven for High-Speed Train Window Frames, Railway Roof Beams, Aerospace & Metal Structural Components. Precision forming for Curtain Walls, Industrial Guide Rails & Windows with laser radius correction & springback compensation.
STRATOS 40 Profile Bending Machine
Engineered with a robust 105mm shaft diameter to anchor its massive processing power. Specifically developed for the most demanding Curtain Wall systems and Heavy-Duty Steel Structures, this machine bridges the gap between raw hydraulic force and digital precision.
STRATOS 70 Profile Bending Machine
A high-capacity CNC powerhouse engineered for the most demanding sectors, including Skyscraper Structural Facades, Aerospace Frames, Tunnel & Bridge Ribs, High-Speed Rail, and Marine Infrastructure.
STRATOS & AXON-Servo
Technical Data for High-End Aluminum Extrusions
| Model | AXON-Servo 12 | AXON-Servo 15 | AXON-Servo 25 | STRATOS 30 | STRATOS 40 | STRATOS 70 |
|---|---|---|---|---|---|---|
| X-axis | ||||||
| Max. Force X-axis (t) | 13 | 15 | 25 | 30 | 40 | 70 |
| Position Accuracy (mm) | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 | ≤0.02 | ≤0.02 |
| Driver | Servo Motor * 1 | Servo Motor * 1 | Servo Motor * 1 | Servo Hydraulic* 1 | Servo Hydraulic * 1 | Servo Hydraulic * 1 |
| Stroke Distance (mm) | 200 | 200 | 350 | 300 | 350 | 600 |
| Max. Insertion Width (mm) | 120 | 120 | 200 | 200 | 250 | 530 |
| Hydraulic Oil Volume (L) | – | – | – | 60 | 100 | 300 |
| Y-axis | ||||||
| Shaft Drive | Servo Motor * 3 | Servo Motor * 3 | Servo Motor * 3 | Servo Motor * 3 | Servo Motor * 3 | Servo Motor * 3 |
| Dyn. Shaft Speed Ctrl. (rpm) | 1-15/ (Cust.) | 1-15/ (Cust.) | 1-15/ (Cust.) | 1-15/ (Cust.) | 1-15/ (Cust.) | 1-15/ (Cust.) |
| Torque (Nm) | 3,500 | 6,000 | 6,000 | 8,000 | 11,000 | 30,000 |
| Shaft Height / Custom (mm) | 200 | 200 | 250 | 250 | 300 | 500 |
| Shaft Dia Ø (mm) | 50 | 60 | 80 | 80 | 105 | 150 |
| Deflection Corrector/Supports | Standard | Standard | Standard | Standard | Standard | Standard |
| Front Shaft Distance (mm) | 280-600 | 280-600 | 270-600 | 400-1200/3D | 400-800 | 450～1100 | 680～1600 |
| Z-Axis | ||||||
| CNC-Control | – | Optional | Optional | – | Optional | Optional |
| Force X-axis (t) | – | 5 | 10 | – | 10 | 15 |
| Position Accuracy (mm) | – | 0.1 | 0.1 | – | 0.1 | 0.1 |
| Lifting Distance | – | 0-120 | 0-150 | – | 0-150 | 0-200 |
| Driver | – | Servo Motor*2 | Servo Motor*2 | – | Servo Motor*2 | Servo Motor*2 |
| Control / Software | ||||||
| Flexible Panels | Standard | Standard | Standard | Standard | Standard | Standard |
| CNC System | Standard | Standard | Standard | Standard | Standard | Standard |
| Language | CN / EN / RU | CN / EN / RU | CN / EN / RU | CN / EN / RU | CN / EN / RU | CN / EN / RU |
| IPC / Industrial Control *1 | Optional | Optional | Optional | Optional | Optional | Optional |
| Laser Radius Measure*2 | – | Optional | Optional | Optional | Optional | Optional |
| Capacity | ||||||
| Min. Bending R (mm) | 100 | 100 | 100 | 150 | 150 | 250 |
| Max. Rolls Dia (mm) | 240 | 240 | 400/500 3D | 400 | 600 | 1000 |
| Max. W Bending (mm) | 120 (H: 60) | 120 (H: 80) | 200 (H: 80) | 200 (W: 90) | 300 (H: 80) | 300 (H: 160) |
| Max. H Bending (mm) | 200 (W: 40) | 200 (W: 50) | 250 (W: 65) | 250 (W: 70) | 300 (W: 80) | 500 (W: 100) |
The Triple Guarantee for Aluminum Bending:
0.01mm Precision, Laser Correction, and Damage-Free Processing
Accuracy Control
Laser Measurement & Compensation: An advanced online system that real-time monitors the bending radius and automatically stores spring-back coefficients for various materials, ensuring first-part-correct production.
Repeatability: 0.01mm (PBA Series) / 0.02mm (PBC Series). Delivers extreme consistency across large batches, ensuring every workpiece meets identical geometric tolerances.
Speed & Surface Protection
Feed Speed Micro-Adjustment: Supports 0.1 mm/s ultra-low speed control. Prevents surface imperfections and sectional deformation caused by abrupt impact or excessive feed rates during the initial bending phase.
Electronic Differential Synchronization: All-axis synchronization with a sliding friction rate < 0.1%. Specifically engineered for polished stainless steel or decorative aluminum to eliminate deep scratching (Galling).
CNC Precision Tracking: By eliminating slippage, the CNC system accurately determines the profile length via roller rotation, ensuring pinpoint accuracy for bend lengths and multi-radius transitions.
Advanced Tooling Solution
BIT Tooling Design: A specialized modular system designed to synchronize bending speed with surface integrity. It allows for high-speed processing of large-scale workpieces without the risk of surface damage.
Consistency in Scale: Achieving identical surface quality and precision on massive structural sections as seen on small precision components, maintaining a “zero-damage” standard even at maximum throughput.