Profile Bending Machine

What is
Profile Bending Machine?

The Profile Bending Machine usually refers to cold bending equipment designed for roll-bending metal sections, including aluminum, steel, and other materials.

30+ years. BIT provides a CNC Profile Bending Machine for big mass-producing profile curved parts. The main use of the Profile Bending Machine is to bend profiles into curves, such as C, U, and S shapes, parabolas, and spirals. We adopt high accuracy servo hydraulics and motors for profile bending machines.
BIT PBC Profile Bending Machines is named as Angle Roll, C Channel Bending Machine, Flat Bar Bending Machine, I Beam Bending Machine, Pipe Rolling Machine, Section Bending Machine, and Tube Rolling Machine.

Note: PBC machines can operate vertically for diameters <1500 mm or horizontally for larger ones to avoid weight distortion.

Bending Accuracy

The PB Series Profile Bending Machine provides perfect profile bending and the highest bending accuracy and is used in various industries and fields that require the highest production quality.

Borisbang Industrial Technology (BIT) Profile Bending Machines can meet the following accuracy requirements:

• Bending roller repeat positioning accuracy of PBA: 0.01 mm;
• Bending roller repeat positioning accuracy of PBC: 0.02 mm;

Consistency and accuracy in every bend for high-volume production. Profile Bending Machines are also referred to as Angle Iron Roller, Profile Rolling Machine, and Section Bender.

How its
Consist?

BIT’s CNC profile bending machines consist of high-precision components such as motion controllers, servo hydraulics, or servo motors, enabling both standard and complex curve bending.

The profile bending machine typically consists of a frame, shafts, bending rolls, motors, and a control system. The control system governs the shaft and motor, while other components work together seamlessly.
We use high-quality, precision components and provide tailored solutions based on specific needs, imparting the following properties to Profile Bending Machine:

• CNC System: Complex curves include 3D curves and angles
• User-friendly: no programming skills are required to create, manage, and control the bending process
• Motor: High-torque hydraulic or servo drive that bends profiles in fewer steps
• Bending Axis: Planetary arc motion for the smallest bend dia and smallest unbend flat ends
• 3D Support Rolls: Control movement in the X, Y, and Z directions, allowing easy bending of angle and 3D spirals
• Bending Tools: 30 years of expertise in profile bending offers free design

How it Works?

Because the Profile Bending Machine enables high-precision, high-efficiency bending of complex shapes with easy operation, low costs, and reduced assembly operations, it makes cold bending profiles the most cost-effective method.

1. Operators place the metal profile between the rotating rollers.
2. As bending begins, the rollers move along the Y-axis, clamp the profile, and apply pressure.
3. This process gradually deforms the profile between the rollers, bending it to the desired curvature.
4. Finally, the machine achieves the intended bending shape with precision.

Pyramid rolling is the normal working state of the PB series profile bending machine in a non-pre-bending condition. It bends aluminum or steel profiles by repeatedly passing them through three adjustable rotating rollers arranged in a pyramid formation. The force is applied by opposing rollers (PBA uses the upper roller, and PBC uses the lower roller). Before each pass, the distance between the rollers is adjusted, bending the profile into progressively smaller radii. This process repeats until the desired curvature is achieved.

When the material properties of the profile allow, the PB series profile bending machine’s high torque can complete the bending in a single pass. This eliminates the need for multiple forming steps, significantly improving bending efficiency.

Partnerships That Grow

In China, we maintain long-term and stable win-win partnerships with several bending factories, growing together. As our partners’ businesses expand, they have successively purchased multiple machines, ranging from light to heavy-duty profile bending machines.

Jiangyan District in Taizhou, Jiangsu, China, hosts the largest number of Corrugated Expansion Joint companies. Numerous bending workshops actively serve these businesses and have purchased nearly 100 of our machines. Almost every company exclusively chooses our products.
The following are the advantages of our profile bending machines:

1. Driven by customer collaboration, practical innovations create perfect profile bending.
2. Same model, same power, greater bending capacity (compared to competitors).
3. Complete tool configuration ensures no deformation of the section (e.g., angle bending device).
4. Servo motor drive for aluminum bending ensures consistent bending workpieces, consistent line speed and high torque. (China patent protected, PBA).
5. Variable Geometry Rolls: Minimizes unbend ends and achieves precise bends with small radii. (China patent protected, PBA).
6. 30+ Years of Bend Tool Design: offering perfect solutions, No Section Deformation, No Surface Wrinkles, and No Cracking.